Industrial IoT Solutions for Existing Equipment
No PLC replacement needed
Retrofit your manufacturing equipment with real-time data collection and secure cloud dashboards. Connect production lines, collect machine telemetry, and gain actionable insights without disrupting existing automation.
How It Works
A non-invasive approach to Industrial IoT that preserves your existing PLC infrastructure.
PLC Integration
Connect to Allen-Bradley, Siemens, and other industrial controllers using OPC UA, Modbus TCP, and Ethernet/IP protocols.
Edge Computing
Industrial Mini PCs running Ignition Edge collect data locally with store-and-forward buffering for reliability.
Secure MQTT
Encrypted TLS connections publish production data to cloud or on-premise servers with audit trails.
Real-Time Dashboards
Grafana dashboards with live production metrics, trends, alarms, and historical analytics accessible anywhere.
Time-Series Database
TimeScaleDB optimized for millions of data points. Query production history, OEE, downtime, and KPIs.
Cloud or On-Premise
Deploy your infrastructure on AWS, Azure, on-premise servers, or hybrid setups. You control your data.
Industrial IoT Architecture
A scalable stack built on open-source technologies.
Manufacturing Use Cases
Solve real production challenges with data driven insights.
Production Monitoring
Realtime visibility into machine status, cycle times, and production rates across all equipment.
OEE Tracking
Automatically calculate Overall Equipment Effectiveness with availability, performance, and quality metrics.
Downtime Analysis
Identify bottlenecks and root causes of production delays with historical data and trend analysis.
Predictive Maintenance
Monitor equipment health indicators to prevent failures and schedule maintenance proactively.
Energy Monitoring
Track power consumption by machine and process to identify efficiency opportunities and reduce costs.
Remote Plant Visibility
Secure access to live dashboards for executives and plant managers from anywhere in the world.
Why Choose Our Solution
IIoT infrastructure without the complexity.
✓ No PLC Replacement
Your existing automation stays intact. We work alongside your current systems.
✓ Fast Deployment
Weeks to production, not months. Minimal factory disruption during installation.
✓ Secure by Default
TLS encryption, audit trails, and role based access control protect your data.
✓ Scalable Architecture
From single machines to multisite manufacturing networks.
✓ Open-Source Foundation
Built on proven technologies: Ignition Edge, MQTT, TimescaleDB, Grafana (no vendor lock-in).
✓ Low Maintenance
Cloud or on-premise deployment with automated backups, monitoring, and updates.
Ready to Modernize Your Production?
Get a free consultation to understand how IIoT can improve your manufacturing operations.
Schedule Consultation